IDS2000 Automated Dispensing Systems
Standard Features
- Digital Camera System
- Needle Calibration
- Purge Station
- Low Incoming Air Pressure Sensor
- Low Beacon with Alarm
- Chip Edge Detection
- Dot Size Measurement
- Fiducial / Pattern Recognition
Optional Features
- Laser Height Sensor, LH
- Beads Height Measurement, BH
- Dispense Weight Monitoring and Compensation, DW
- Material Low Level Sensor, LS
- Cleaning Station, CS
- Needle / Syringe Heater, NH/SH
- 3 Stage Conveyor (Auto), C3
- 3 Stage Heating, HE
- Dual Lane Conveyor, DC
- Loader / Unloader, LU
- Linear Motor, LM
- Dotting on the Fly, DF
- Capture on the Fly, CF
IDS2000 is suitable for medium to high volume productions; it combines flexibility with practical functionality for the most cost-effective dispensing solution.
IDS2000 is built on a dispensing platform that is designed for fast, repeatable and accurate dispensing of a wide variety of materials. It is built using the latest technology on linear actuators and motors with close-loop feedback. Its accuracy and repeatability is extremely good and will meet or exceed the specifications demanded of today's high end dispensing systems.
This system is versatile enough to handle all kinds of solder paste, SMT adhesives, UV and heat curable epoxies and 2-part (in dual Cartridge packaging) materials. It comes with integrated dispensing equipment, and can also be configured to work with external dispensers or valves, if necessary.
This platform is also available in conveyorized (3 sections, SMEMA standard) or standalone configuration. In the conveyorized model, board width is adjusted simply by keying in the correct dimensions instead of via manual adjustments.
Go Dispensing Software
The only dispensing software that you need for a robust process set up. It is integrated with the high performance XYZ Cartesian axes, high definition camera system for position alignment and quality check, and a high accuracy laser height sensing system for highly accurate and consistent dispensing results.
Dispensing Applications
Our innovative automated fluid dispensing systems offer solutions to a wide range of applications in various industries.
- High Speed Dotting
- Edge / Corner Bonding
- Microshot Solder Paste
- Conductive Adhesives
- Line / Sealing
- Gasketing
- Dam and Fill
- Cavity Fill
- Underfill
- Chip Encapsulation
- Thermal Compound
Valve / Pump Selection
We offer a wide selection of valves and pumps for all types of applications in electronics manufacturing, medical device manufacturing, optical
device manufacturing, biotechnology, and life science.
- Jetting Valve
- Auger Valve
- Progressive Cavity Pump
- Positive Displacement Pump
- Slider Valve
- Metering Valve
- Spool Valve
- Snuff Back Valve
- Needle Valve
- Pinch Tube Valve
- Time / Pressure System
| Unit | IDS2034 | IDS2035 | IDS2044 | IDS2045 | IDS2054 | IDS2055 | |||
| Number of Axis | – | 3 Axis | 3 Axis + R Axis | 3 Axis + R axis + U Axis | |||||
| X, Y & Z Axis Travel Range | mm | 400 x 400 x 200 | 500 x 500 x 200 | 400 x 400 x 200 | 500 x 500 x 200 | 400 x 400 x 200 | 500 x 500 x 200 | ||
| Effective Dispense Area with Vision Camera Mounted |
mm | 330 x 300 x 200 | 430 x 400 x 200 | 300 x 300 x 150 | 400 x 400 x 150 | 300 x 300 x 150 | 400 x 400 x 150 | ||
| Mounted Load Capacity | kg | 6 | |||||||
| Maximum Speed, c/w S-curve jerk control | mm/sec | X & Y Axis: 500 Z Axis: 250 |
X & Y Axis: 500 Z Axis: 250 (R Axis: 720°/sec) |
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| Repeatability | μm/axis | X, Y & Z Axis: ± 10 R Axis: ± 0.01° | |||||||
| Resolution | μm/axis | 1 | |||||||
| Vision System FOV | mm | 9.6 x 7.2 (1 pixel =8 μm) | |||||||
| Program Capacity | – | Unlimited. Depend on hard disk capacity | |||||||
| Data Memory Type | – | Hard disk | |||||||
| Operating System | – | Windows 10 Professional | |||||||
| Drive System | – | AC servo motor + Precision Grade Ball Screw | |||||||
| Motion Control | – | PTP (Point to Point) & CP (Continuous Path) | |||||||
| Linear / Circular Interpolation | – | XYZ Interpolation | |||||||
| Teaching Method | – | Direct teaching by using the Needle or Camera. Manual data input. Direct import from dxf files |
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| External I/O | – | USB, RS232 & Ethernet | |||||||
| Power Supply | – | 3 wires single phase, 220-240 VAC 50/60 Hz 13 A | |||||||
| Air Supply / Flow Rate | kPa | 500 (5 bar, 72 psi), 100 l/min | |||||||
| Dimension (WxDxH)* | mm | 900 x 1000 x 1860 | 1000 x 1100 x 1860 | 900 x 1000 x 1860 | 1000 x 1100 x 1860 | 900 x 1000 x 1860 | 1000 x 1100 x 1860 | ||
| Weight | kg | 475 | 560 | 480 | 565 | 482 | 567 | ||
*Exclude keyboard, monitor mounting stand, and stand light tower
**Estimated Weight
Conveyor Board Handling Specifications
| Unit | IDS2034 | IDS2035 | IDS2044 | IDS2045 | IDS2054 | IDS2055 | |
| Conveyor Type | – | Flat Belt with Motor-driven Width Adjustment, SMEMA Compliant | |||||
| Edge Clearance | mm | 5 | |||||
| Min. Conveyor Width | mm | 35 | |||||
| Above Board Clearance | mm | 60 | |||||
| Under Board Clearance | mm | 40 | |||||
| Transport Height | mm | 913 – 965 | |||||
| Mode of Operation | – | Automatic, Manual or Bypass | |||||
| Max. Load Capacity | kg | 2 | |||||
