IDS2000 Automated Dispensing Systems

Standard Features

  • Digital Camera System
  • Needle Calibration
  • Purge Station
  • Low Incoming Air Pressure Sensor
  • Low Beacon with Alarm
  • Chip Edge Detection
  • Dot Size Measurement
  • Fiducial / Pattern Recognition

Optional Features

  • Laser Height Sensor, LH
  • Beads Height Measurement, BH
  • Dispense Weight Monitoring and Compensation, DW
  • Material Low Level Sensor, LS
  • Cleaning Station, CS
  • Needle / Syringe Heater, NH/SH
  • 3 Stage Conveyor (Auto), C3
  • 3 Stage Heating, HE
  • Dual Lane Conveyor, DC
  • Loader / Unloader, LU
  • Linear Motor, LM
  • Dotting on the Fly, DF
  • Capture on the Fly, CF

IDS2000 is suitable for medium to high volume productions; it combines flexibility with practical functionality for the most cost-effective dispensing solution.

IDS2000 is built on a dispensing platform that is designed for fast, repeatable and accurate dispensing of a wide variety of materials. It is built using the latest technology on linear actuators and motors with close-loop feedback. Its accuracy and repeatability is extremely good and will meet or exceed the specifications demanded of today's high end dispensing systems.

This system is versatile enough to handle all kinds of solder paste, SMT adhesives, UV and heat curable epoxies and 2-part (in dual Cartridge packaging) materials. It comes with integrated dispensing equipment, and can also be configured to work with external dispensers or valves, if necessary.

This platform is also available in conveyorized (3 sections, SMEMA standard) or standalone configuration. In the conveyorized model, board width is adjusted simply by keying in the correct dimensions instead of via manual adjustments.

Go Dispensing Software

The only dispensing software that you need for a robust process set up. It is integrated with the high performance XYZ Cartesian axes, high definition camera system for position alignment and quality check, and a high accuracy laser height sensing system for highly accurate and consistent dispensing results.

Dispensing Applications

Our innovative automated fluid dispensing systems offer solutions to a wide range of applications in various industries.

  • High Speed Dotting
  • Edge / Corner Bonding
  • Microshot Solder Paste
  • Conductive Adhesives
  • Line / Sealing
  • Gasketing
  • Dam and Fill
  • Cavity Fill
  • Underfill
  • Chip Encapsulation
  • Thermal Compound

Valve / Pump Selection

We offer a wide selection of valves and pumps for all types of applications in electronics manufacturing, medical device manufacturing, optical
device manufacturing, biotechnology, and life science.

  • Jetting Valve
  • Auger Valve
  • Progressive Cavity Pump
  • Positive Displacement Pump
  • Slider Valve
  • Metering Valve
  • Spool Valve
  • Snuff Back Valve
  • Needle Valve
  • Pinch Tube Valve
  • Time / Pressure System
Unit IDS2034 IDS2035 IDS2044 IDS2045 IDS2054 IDS2055
Number of Axis 3 Axis 3 Axis + R Axis 3 Axis + R axis + U Axis
X, Y & Z Axis Travel Range mm 400 x 400 x 200 500 x 500 x 200 400 x 400 x 200 500 x 500 x 200 400 x 400 x 200 500 x 500 x 200
Effective Dispense
Area with Vision
Camera Mounted
mm 330 x 300 x 200 430 x 400 x 200 300 x 300 x 150 400 x 400 x 150 300 x 300 x 150 400 x 400 x 150
Mounted Load Capacity kg 6
Maximum Speed, c/w S-curve jerk control mm/sec X & Y Axis: 500
Z Axis: 250
X & Y Axis: 500
Z Axis: 250 (R Axis: 720°/sec)
Repeatability μm/axis X, Y & Z Axis: ± 10 R Axis: ± 0.01°
Resolution μm/axis 1
Vision System FOV mm 9.6 x 7.2 (1 pixel =8 μm)
Program Capacity Unlimited. Depend on hard disk capacity
Data Memory Type Hard disk
Operating System Windows 10 Professional
Drive System AC servo motor + Precision Grade Ball Screw
Motion Control PTP (Point to Point) & CP (Continuous Path)
Linear / Circular Interpolation XYZ Interpolation
Teaching Method Direct teaching by using the Needle or Camera.
Manual data input. Direct import from dxf files
External I/O USB, RS232 & Ethernet
Power Supply 3 wires single phase, 220-240 VAC 50/60 Hz 13 A
Air Supply / Flow Rate kPa 500 (5 bar, 72 psi), 100 l/min
Dimension (WxDxH)* mm 900 x 1000 x 1860 1000 x 1100 x 1860 900 x 1000 x 1860 1000 x 1100 x 1860 900 x 1000 x 1860 1000 x 1100 x 1860
Weight kg 475 560 480 565 482 567

*Exclude keyboard, monitor mounting stand, and stand light tower
**Estimated Weight

 

Conveyor Board Handling Specifications

Unit IDS2034 IDS2035 IDS2044 IDS2045 IDS2054 IDS2055
Conveyor Type Flat Belt with Motor-driven Width Adjustment, SMEMA Compliant
Edge Clearance mm 5
Min. Conveyor Width mm 35
Above Board Clearance mm 60
Under Board Clearance mm 40
Transport Height mm 913 – 965
Mode of Operation Automatic, Manual or Bypass
Max. Load Capacity kg 2

 

IDS2000 MeasurementIDS2000 MeasurementIDS2000 Measurement